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Compressors
Problem. All installations
designed for raising gas pressure need operate reliability of all
units.
Solution. You may prolong
service life of various compressors irrespective of their design by
application of XADO-compounds in standard more of operation.
Major treatment results:
- compensation of wear and
reduction of gaps in crank mechanisms (CM);
- elimination of conicity and
ovality in cylinder-piston group;
- restoration of worn-out surfaces
up to 0,5 mm;
- increase of oil pressure;
- suppression of noise and
vibration;
- energy savings up to 25%;
- substitution of scheduled
repairs for preventive ones according to XADO-technology.
Blowers and
smoke exhausters
Problem. The most urgent
problem arising while operation of industrial blowers and
heat-blowing devices like smoke exhausters is reduction of noise and
vibration.
Solution. We suggest that
you should treat rolling and slide bearings by the following
consistent XADO-greases depending on their wear level:
- up to 5 % wear - XADO-grease
"Protective";
- up to 50 % wear - XADO-grease
"Restoring";
- up to 80% applied XADO
greases "Repairing".
Major treatment results:
- reduction of noise and
vibration;
- compensation of wear, decrease
of gaps between shaft and bearing;
- restoration of rolling bearings;
- restoration of worn-out surfaces
up to 0,05 mm;
- up to 15% saving of
electric energy.
Oil pumps and
hydraulic motors
Problem. While operation of
oil pumps, designed for transporting of working fluid, and of
hydraulic motors, which convert working fluid current energy into
mechanic energy of output shaft rotary motion, often occurs an
excessive leakage of working fluid which results in 15% loss of
efficiency.
Solution. XADO-technology
treatment made in standard mode of operation will result in
restoration of oil pump and hydraulic motor.
Major treatment results:
- compensation of wear, decrease
of gaps;
- increase of surface hardness of
rubbing pairs (up to 750 kg/mm2);
- raise of pressure and increase
in efficiency;
- reduction of oil working
temperature;
- restoration of worn-out surfaces
up to 0,1 mm;
- reduction of electric energy
consumption.
Bearings of all
types
Problem. Any machine,
installation or mechanism has got rotating units where sliding or
rolling bearings are used to reduce friction coefficient. Being
multiply affected by alternate stresses from external loads,
bearings are usually damaged due to fatigue failure of the surfaces
of solids of revolution and friction.
Solution. Treatment of
sliding or rolling bearings by XADO-technology may not only
renew their characteristics and prolong their life but also save
time and money for repair in any mechanism.
Major treatment results:
- compensation of wear and
restoration of worn-out rubbing surfaces up to 0,02 mm;
- increase of surface hardness of
rubbing pairs' working surfaces (up to 750 kg/mm2);
- significant (3-10 times)
increase of service life under conditions of high temperatures
(up to 300oC) and in aggressive media.
Industrial
reducers
Problem. There is a big
noise and vibration while operation of reducer, working temperature
has grown.
Solution. We suggest that
you should treat your reducer by XADO-gel for reducers and
gear-boxes. This treatment will result in reduction of working
temperature of the reducer, noise and vibration while operation will
decrease.
Major treatment results:
- decrease of gaps and
compensation of wear of rubbing surfaces in tooth pairs;
- thickening of worn-out teeth by
0,2-1,06 mm;;
- reduction of noise and vibration
levels;
- decrease of gaps in the bearings
by 0,02 mm;
- up to 35% decrease in
electric energy consumption.
Machine tools
Problem. Loss in accuracy of
the machine tool and worsening of parts' surface quality while
machining.
Solution. You should
recondition spindle units, gear-boxes, feed mechanisms and guides by
corresponding XADO-compounds. Through application of XADO-technology,
machining accuracy is renewed, noise and vibration levels are
reduced.
Major treatment results:
- compensation of wear on the
friction surface;
- decrease of gaps in rubbing
pairs in spindle units, gear-boxes, bearing units, feed
mechanisms and guides of machine tools;
- retrieval of machine tool
accuracy up to the ratings;
- reduction of noise and vibration
levels;
- increase in capacity of
hydraulic pumps, hydraulic motors, stable operation of machine
tool hydraulic system;
- improvement of surface roughness
properties of the machined parts;
- up to 30% decrease in
electric energy consumption.
Presses of
hammers and dies
Problem. Loss in accuracy
and quality of the parts which are produced on this equipment,
reduction of pressure and loss in power of hydraulic and pneumatic
systems.
Solution. Treat guides,
pneumatic cylinders, compressors and hydraulic systems by
corresponding XADO-compounds. Through application of XADO-technology,
pressure in hydraulic system is raised, compression in pneumatic
cylinders is increased, gaps in the guides are decreased.
Major treatment results:
- decrease of gaps and
compensation of wear of guide bushings and columns in dies and
presses, of pneumatic cylinders in hammers;
- increase in power and stable
operation of pneumatic and hydraulic systems;
- reduction of oil working
temperature;
- reduction of noise level;
- up to 30% decrease in
electric energy consumption.
Forming and
expansion rolls
Problem. Wear of the working
surface of bearing supports including those with forced cooling
(lower accuracy and operation quality of the mechanisms).
Solution. If the bearing
supports are less than 70% worn and there are no mechanical
damages of the separate parts, treat them by XADO-compounds
that may restore and harden the wearing surfaces, decrease friction
coefficient in the contact areas, increase wear resistance while
operation under high temperatures.
Major treatment results:
- elimination of wear,
optimization of gaps and restoration of wearing surfaces up
to 0.05 mm;
- increasing of surface hardness
in friction areas up to 750 kg/mm2;
- increase of durability under
conditions of high temperatures up to 400oÑ and 2-5
times in aggressive media;
- resistance enhancement under
heavy long-term loads;
- possibility of short-term
operation at emergency cutoff of forced cooling.
Open tooth and
chain gears
Problem. Wear of rubbing
surfaces of the teeth of tooth gears, sprockets and chains.
Solution. After treatment of
working surfaces of rubbing parts by XADO-greases (including
special frostproof ones) You may prolong service life of the gear,
stop wear, reduce noise and vibration while operation of the gears.
Major treatment results:
- compensation of wear and
hardening of rubbing surfaces;
- optimization of gaps and partial
restoration of worn-out surfaces of the parts;
- prolongation of service life of
the gears working under low temperatures (down to -40oÑ);
- reduction of noise and vibration
levels.
Formers of
different configuration
Problem. Reliability and
forming accuracy is very essential for all types of forming systems.
Solution. By treatment of a
probe and a former by XADO-compounds you may significantly
increase wear resistance of the working surface of formers and
probes, maintain operational accuracy of all forming system for a
long time.
Major treatment results:
- elimination of wear of the
working surface of formers and probes;
- elimination of micro-damages on
the working surfaces of the formers;
- reliable protection of the
formers against aggressive medium;
- long-term maintenance of preset
accuracy of formers' shape and dimensions.
Industrial
diesel engines
Problem. Long-term
maintenance of the major operational characteristics without
replacement of parts and units is the key point for every engine.
Solution. By treatment of a
diesel engine by XADO-compound You may improve the major
operational characteristics and enlarge engine's overhaul period (by
2000 - 2500 hours).
Major treatment results:
- increase of compression in the
cylinders up to 42.5 %;
- compression equalization in the
cylinders;
- increase of oil pressure by
5-8%;
- decrease of fuel consumption on
idle up to 25%;
- decrease of oil burn-out loss;
- decrease of pollutant emission
in the air;
- stable operation of the engine
in all operation modes.
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